Here are some examples of potential failure modes and their associated impacts that could be identified in a Failure Mode and Effects Analysis (FMEA) study:
- Failure of a component to meet design specifications: This failure mode could result in a product that does not perform as intended, potentially leading to customer dissatisfaction and warranty claims.
- Incorrect assembly of a product: This failure mode could result in a product that is not functional or safe to use, potentially leading to customer injuries or product recalls.
- Failure of a process to meet required tolerances: This failure mode could result in a product that is not of acceptable quality, potentially leading to customer complaints and decreased sales.
- Failure of a control system to function properly: This failure mode could result in a process that is not controlled properly, potentially leading to production delays and increased costs.
- Failure to detect a problem in the manufacturing process: This failure mode could result in defective products being shipped to customers, potentially leading to customer complaints and decreased sales.
These are just a few examples of the types of potential failure modes that can be identified in an FMEA study. It is important to thoroughly identify and evaluate all potential failure modes to ensure that appropriate corrective actions can be implemented to prevent or mitigate their effects.